Method of Production:
The manufacturing of RCC pipes involves a series of steps to be followed in a sequential manner as stated below.
|Storage of Raw Material||Preparing Reinforcement Cage|
|Assembling of Moulds||Mixing of Concrete|
|Spinning of Mould||Demoulding|
|Curing||Staking of Finished Pipe|
|Random Tests of Pipes||Dispatch|
Storage of Material:
We have adequate storage facility for storing the required raw material. We possess a closed shed to store Cement & Other items.
Mixing of Concrete:
The Concrete of M20 or M35 Grade is mixed in mechanical mixtures as per IS 456. The cement, aggregate, water and reinforcement as of required volume according to mix design are put in a mechanical mixer machine. The water cement ratio is maintained as 0.45 with the help of water dozer. The mixed concrete is then fed into the spinning mould and the concrete surface is levelled.
The casted mould is demoulded from moulding machine and allowed to set for 24hrs till the concrete hardens.
Random Tests Pipes:
The cured pipes are randomly selected and tested on the Testing machines. The pipes undergo the following tests in accordance with IS 3597: Three Edge Load Bearing Test, Hydrostatic test and Permeability test.
The tested and properly marked Pipes are dispatched to various sites through open body trailer type trucks and trailers. We have four trucks with people expert in unloading of pipes.